Double-headed Rivet
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Double-headed Rivet

A car seat recliner customer approached us needing a single rivet to serve as both a shaft and a stop. Standard rivets could not meet this requirement. We designed a product for him: the larger step positioned on the bracket, while the smaller step riveted to the moving part. A single installation performed both functions. This customer now orders 2 million pieces annually.
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Product Introduction
 
Product Data Table

Parameter

Value Range

Nominal Diameter

φ2 – 10 mm

Overall Length

4 – 40 mm

Material Options

10B21, ML08AL, 35# steel, 45# steel, SUS304, SUS430

Surface Finish

Zinc plated, nickel plated, chrome plated, Dacromet, phosphating, passivation, black oxide

Step Height Tolerance

±0.05 mm

Two Steps for Positioning and Riveting

 

Our double-headed rivets feature two different diameters: one step for positioning and the other for riveting. This design precisely controls riveting depth, making it ideal for applications where alignment is critical. Common uses include car door hinges, seat adjusters, engine mounts, and precision machine shafts.

A car seat recliner customer approached us needing a single rivet to serve as both a shaft and a stop. Standard rivets could not meet this requirement. We designed a product for him: the larger step positioned on the bracket, while the smaller step riveted to the moving part. A single installation performed both functions. This customer now orders 2 million pieces annually.

Our tool design capabilities are strong. Multi-step and special-shaped parts are our specialty. We support custom orders from drawings-you provide the idea, and we make it a reality.

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Tight Tolerances on Steps

 

For our double-headed rivets, step height tolerance is ±0.05 mm, step diameter tolerance is ±0.03 mm, and step concentricity is within 0.02 mm. High-precision cold heading machines form the steps in a single operation, eliminating the need for secondary machining. This ensures high strength and accuracy while maintaining safety. Each batch is tested for these critical dimensions, resulting in a reliable rivet that performs consistently.

Full Quality Control and Strong Facility

 

We control quality from raw materials to finished parts. Incoming materials are tested for grade, hardness, and size. During production, cold heading, threading, heat treatment, and surface finishing are monitored at regular intervals. Tools are maintained and replaced on schedule.

Before shipping, we inspect appearance, dimensions, threads, and strength. Standard parts undergo in-process checks and final sampling. For high-end orders, custom parts, high-strength parts, and special customer requests, we perform a 100% manual inspection before packing. Any defective or out-of-spec parts are removed, ensuring you receive zero-defect products.

Our factory covers 10,000 square meters and is well-organized. We are equipped with cold headers, thread rollers, centerless grinders, ultrasonic cleaners, automatic feeders, optical sorters, hardness testers, salt spray chambers, tensile testers, and projectors. With this robust facility and equipment, you can trust the quality and consistency of our double-headed rivets.

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